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High Precision Pharmaceutical Plastic Component Moulding Dies Custom Medical Grade PP Plastic Material 4 Cavity Pleated Filter Bellow Injection Mold
- Description
- Specification
- Applications
- Advantages
- FAQ
- Recommended Products
Description
This premium 4-cavity precision mold is specifically engineered for the high-volume production of medical-grade polypropylene (PP) filter bellows. Utilizing state-of-the-art injection tooling and advanced plastic mould tooling, this mold ensures exceptional concentricity and flawless execution of the delicate, flexible bellow folds.
Designed strictly to meet the rigorous standards of healthcare molding, the tool features optimized cooling channels and a balanced hot/cold runner system to guarantee consistent wall thickness and flash-free parts across all 4 cavities. It is fully compatible with clean room molding environments, ensuring zero contamination during the medical device molding process.
Specification
| Product Name | High Precision Pharmaceutical Plastic Component Moulding Dies Custom Medical Grade PP Plastic Material 4 Cavity Pleated Filter Bellow Injection Mold |
| Model Number |
24186 |
| Mould Base | LKM |
| Mould Material | S136 HRC48-52 |
| Mold Precision | +/-0.01mm |
| Mould Life | 1 million shots |
| Mould Cavity | Multi cavity |
| Runner System | cold/hot runner |
| Equipment | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
| Plastic Material | PP |
| Metal Material | Heat treatment steel |
| Surface Treatment | Polishing |
| Pls Provide | 2D/3D drawing, samples |
| Quality System |
ISO 9001: 2015 ISO 13485 |
Applications
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Respiratory & Anesthesia Equipment: Breathing circuits, ventilator filter bellows, and heat and moisture exchangers (HME).
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IV & Infusion Therapy: Fluid reservoirs, precision drip chambers, and inline filtration systems.
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Laboratory Automation: Custom PP filters, diagnostic pipettes, and fluid management disposables.
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OEM Medical Products: Tailored component manufacturing for global healthcare brands requiring clean room plastic making.
Advantages
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High Efficiency & Cost-Effectiveness: The 4-cavity configuration multi-packs production output, significantly reducing per-part cycle times and maximizing plastic injection manufacturing efficiency.
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Accurate Molding & Tight Tolerances: Engineered using ultra-precise CNC machining to achieve the micro-tolerances required for medical filter sealing zones and flexible bellow geometries.
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Premium Material Compatibility: Optimized specifically for medical PP plastic, ensuring excellent melt flow, minimal stress concentration, and flawless part ejection without deformation.
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Clean-Room Ready Design: Built with rust-resistant, high-grade mold steel (e.g., S136 or equivalent) and grease-free mechanisms, making it perfectly suited for clean room plastic making without contaminating the sterile environment.
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Long Tool Life & Easy Maintenance: Features interchangeable inserts and a robust injection tooling structure, guaranteeing millions of stable cycles with minimal downtime.
FAQ
Q:How about your quality control?
A:We have professional team to control mold quality, since we realize that quality control is the first priority to run business
Q:What's your lead time?
A:For most mold, 45 to 60 working days (not including Chinese official holidays) after deposit received and mold drawings approved
Q:How long can i get the sample?
A:Depends on your specific items,within 3-7 days is required generally.
Q:What information do you need to provide a mold quote?
A:3D part file (STEP/IGS), 2D drawing with tolerances, material type, estimated annual volume, and injection machine specifications (tonnage, tie-bar spacing).
