EN
High Efficiency 16-Cavity Medical Device Accurate Molding TPU90 Integrated Valve Cover Cap Mold
- Description
- Specification
- Applications
- Advantages
- FAQ
- Recommended Products
Description
This premium 16-cavity medical injection mold is professionally engineered for the high-volume, automated production of integrated medical valve caps. Utilizing advanced precision molding technology, this tooling is optimized for medical-grade TPU 90A (Thermoplastic Polyurethane) material, ensuring the perfect balance of flexibility, durability, and sealing integrity.
Designed for seamless integration into clean room molding environments, the mold features a highly balanced hot runner system to achieve consistent shot weight across all 16 cavities. The integrated design eliminates secondary assembly, reducing contamination risks and maximizing production efficiency for high-standard healthcare applications.
Specification
| Product Name | High Efficiency 16-Cavity Medical Device Accurate Molding TPU90 Integrated Valve Cover Cap Mold |
| Model Number |
24184 |
| Mould Base | LKM |
| Mould Material | S136 HRC48-52 |
| Mold Precision | +/-0.01mm |
| Mould Life | 1 million shots |
| Mould Cavity | Multi cavity |
| Runner System | cold/hot runner |
| Equipment | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
| Plastic Material | TPU90 |
| Metal Material | Heat treatment steel |
| Surface Treatment | Polishing |
| Pls Provide | 2D/3D drawing, samples |
| Quality System |
ISO 9001: 2015 ISO 13485 |
Applications
-
Infusion & Transfusion Systems: Fluid management valves, port covers, and IV set connectors.
-
Medical Bag Components: Drainage bags, IV bags, and liquid storage container valve seals.
-
Respiratory Equipment: Check valves, protective caps, and connector covers for breathing circuits.
-
OEM Medical Products: Custom elastic components requiring biocompatibility and precision sealing.
Advantages
-
High-Volume Efficiency (16-Cavity Design): The 16-cavity configuration significantly boosts manufacturing throughput, making it ideal for large-scale oem plastic manufacturing.
-
Optimized for TPU 90A Material: Expertly engineered cooling channels and venting systems prevent material degradation and flashing, ensuring flawless plastic moulded parts with a hardness of TPU 90A.
-
Integrated Design Fitting: Supports the "one-piece" integrated tethered cap design , streamlining the production process and lowering assembly costs.
-
Clean Room & Medical Standard Ready: Constructed with premium, corrosion-resistant mold steel (e.g., S136/H13) to meet strict clean room plastic making requirements and medical biocompatibility.
-
Accurate Molding & Tight Tolerances: Advanced precision mold tooling guarantees flawless concentricity and dimensional stability for the valve sealing areas, ensuring zero leakage.
-
Balanced Hot Runner System: Minimizes material waste (scrap rate) and ensures uniform filling across all 16 cavities for stable, long-term injection moulding cycles.
FAQ
Q:How about your quality control?
A:We have professional team to control mold quality, since we realize that quality control is the first priority to run business
Q:What's your lead time?
A:For most mold, 45 to 60 working days (not including Chinese official holidays) after deposit received and mold drawings approved
Q:How long can i get the sample?
A:Depends on your specific items,within 3-7 days is required generally.
Q:What information do you need to provide a mold quote?
A:3D part file (STEP/IGS), 2D drawing with tolerances, material type, estimated annual volume, and injection machine specifications (tonnage, tie-bar spacing).
