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Optical Grade Clear PC Material 8-Cavity Precision Mirror Polishing High Transparency Plastic LED Lens Plastic Injection Mould
- Description
- Specifications
- Applications
- Advantages
- Recommended Products
Description
Our custom 8-cavity optical lens injection molding service delivers premium-grade, crystal-clear plastic lenses designed for high-efficiency mass production. Utilizing advanced mirror-polishing techniques and optical-grade Polycarbonate (PC) materials, we ensure every single lens achieves maximum light transmittance and zero optical distortion. Whether you need LED lighting covers, automotive lens components, or custom optical sensors, our precision engineering guarantees consistent quality across high-volume production runs.
Specifications
| Product Name | Optical Grade Clear PC Material 8-Cavity Precision Mirror Polishing High Transparency Plastic LED Lens Plastic Injection Mould |
| Model Number | 26024 |
| Mould Base | LKM |
| Mould Material | ASSAB STAVAX HRC48-52 |
| Mold Precision | +/-0.01mm |
| Mould Life | 1 million shots |
| Mould Cavity | Multi-cavity |
| Runner System | cold/hot runner |
| Equipment | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
| Plastic Material | PC |
| Metal Material | Heat treatment steel |
| Surface Treatment | Polishing |
| Quality System |
ISO 9001: 2015 |
Applications
Our 8-cavity clear PC optical lenses are widely used across various high-end industries:
LED & Commercial Lighting: LED street lights, stage lights, high-bay lamps, spotlight covers, and architectural lighting lenses.
Automotive Industry: Car headlights, taillight components, interior ambient light guides, and daytime running lamp (DRL) optics.
Security & Surveillance: High-definition CCTV camera lens covers, infrared (IR) sensor lenses, and dome camera housings.
Consumer Electronics: VR/AR headset optical components, flashlight lenses, smart home sensor windows, and display indicators.
Industrial & Medical: Laser equipment protective windows, optical sensor lenses for automation, and medical instrument light guides.
Advantages
Ultra-Precision SPI A-1 Mirror Finish: The mold core undergoes rigorous diamond-compound mirror polishing to achieve a flawless, scratch-free surface, ensuring the lenses meet strict aesthetic and optical standards.
Maximum Light Efficiency: We use 100% virgin optical-grade PC material. Combined with our advanced molding process, it eliminates internal stress, preventing yellowing, silver streaks, or optical distortion.
High-Efficiency 8-Cavity Output: The optimized 8-cavity mold layout balanced with a precise hot/cold runner system ensures uniform filling, flawless consistency across all cavities, and a significantly shorter cycle time to lower your unit cost.
One-Stop Customization Service: From optical design (Zemax simulation), mold flow analysis, and prototyping to final mass production, we provide full turnkey OEM/ODM solutions to accelerate your time-to-market.
