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High-Precision Injection Mold for Medical Surgical Device Handle with Complex Internal Rib Structure
- Description
- Specifications
- Applications
- Advantages
- FAQ
- Recommended Products
Description
This mold is specifically designed to produce the ergonomic handle of medical surgical devices, featuring a complex internal rib structure for enhanced strength. The handle’s design includes a hollow core with reinforcing ribs, which reduces weight while maintaining structural integrity—critical for prolonged surgical procedures.
Specifications
| Product Name | High-Precision Injection Mold for Medical Surgical Device Handle with Complex Internal Rib Structure |
| Mold Model | 25122 |
| Mould Base | LKM |
| Mould Material | s136 |
| Mold Precision | +/-0.01mm |
| Mould Life | 1 million |
| Mould Cavity | Multi-cavity |
| Runner System | Cold runner |
| Gate Type | Sub Gate |
| Equipment | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
| Plastic Material | HDPE |
| Metal Material | Heat treatment steel |
| Surface Treatment | Polishing |
| Pls Provide | 2D/3D drawing, samples |
| Quality System | ISO 9001: 2015 |
Applications
● Laparoscopic surgical tools
● Endoscopic device handles
● Dental surgical instrument handles
● Diagnostic equipment grips
Advantages
● Precision Engineering: The mold is crafted from high-grade, corrosion-resistant steel (e.g., Stainless Steel 420 or H13) to ensure longevity and consistent part quality. Tolerances are held to ±0.01mm, meeting the strict standards of medical device manufacturing.
● Complex Core & Cavity Design: The internal rib structure requires a multi-cavity mold with intricate core pins and sliders to form the hollow core and reinforcing ribs accurately. Our advanced CNC machining and EDM (Electrical Discharge Machining) capabilities ensure precise replication of the design.
● Biocompatible Material Compatibility: The mold is optimized for processing medical-grade plastics such as PEEK (Polyether Ether Ketone), Polycarbonate (PC), or ABS, which are known for their biocompatibility, sterilizability, and mechanical strength.
● Smooth Surface Finish: The exterior of the handle requires a mirror-like finish (SPI A1 or better) to prevent bacterial adhesion and facilitate easy cleaning. Our mold polishing techniques ensure a flawless surface without defects.
● Efficient Cooling System: A conformal cooling system is integrated into the mold to reduce cycle times and minimize warpage, ensuring consistent part dimensions and high production efficiency.
FAQ
Q:How about your quality control?
A:We have professional team to control mold quality, since we realize that quality control is the first priority to run business
Q:What's your lead time?
A:For most mold, 45 to 60 working days (not including Chinese official holidays) after deposit received and mold drawings approved
Q:How long can i get the sample?
A:Depends on your specific items,within 3-7 days is required generally.
Q:What information do you need to provide a mold quote?
A:3D part file (STEP/IGS), 2D drawing with tolerances, material type, estimated annual volume, and injection machine specifications (tonnage, tie-bar spacing).
