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Injection Molding Service Surgical Breathing Components for Versatile Structures And Devices
- Description
- Specifications
- Applications
- Advantages
- FAQ
- Recommended Products
Description
This image showcases a high-precision, custom-designed injection mold engineered specifically for the production of critical medical nozzle components. Unlike standard molding tools, this assembly represents a tailored solution designed to meet the rigorous demands of the healthcare industry.
The mold is currently configured to produce a family of parts using ABS, a material chosen for its exceptional impact resistance and chemical stability. The mold features a robust multi-cavity design, capable of simultaneously molding different nozzle variations—including the Main Nozzle, 5mm/11mm extensions, and Corner Nozzles—in a single cycle.
Specifications
| Product Name | Injection Molding Service Surgical Breathing Components for Versatile Structures And Devices |
| Mold Model | 25195 |
| Mould Base | LKM |
| Mould Material | s136 |
| Mold Precision | +/-0.01mm |
| Mould Life | 1 million shots |
| Mould Cavity | Single cavity |
| Runner System | cold runner |
| Gate Type | Sub Gate |
| Equipment | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
| Plastic Material | ABS |
| Metal Material | Heat treatment steel |
| Surface Treatment | Polishing |
| Pls Provide | 2D/3D drawing, samples |
| Quality System | ISO 9001: 2015 |
Applications
● Diagnostic Reagent Dispensing: The precise geometry of the Main Nozzle and 5mm/11mm extensions makes them ideal for automated diagnostic machines, where accurate dispensing of blood or reagent samples is critical.
● Wound Care and Irrigation Systems: The Corner Nozzle design allows for targeted application of cleansing fluids or antiseptics in hard-to-reach areas during wound care procedures.
● Dental Hygiene Devices: The durable ABS material and ergonomic shapes are perfectly suited for disposable tips used in dental irrigation or suction devices.
● Laboratory Consumables: These molded nozzles serve as essential connectors or tips for pipettes and fluid transfer devices used in clinical laboratories.
Advantages
● Custom Medical-Grade Tooling: This mold is not an off-the-shelf solution; it is a custom-engineered injection mold built specifically for medical applications. Every cavity, gate, and cooling channel is designed to meet the exact specifications of the medical device, ensuring perfect compatibility with downstream assembly processes.
● Biocompatible Material Expertise: Optimized for medical-grade ABS and other engineering plastics, the mold is designed to process materials that meet ISO 10993 and USP Class VI biocompatibility standards. The flow dynamics are tuned to prevent material degradation, ensuring the nozzles are safe for contact with bodily fluids or pharmaceuticals.
● Cleanroom-Ready Design: The mold is engineered to produce parts with zero flash and minimal particulate generation. This is critical for medical components that must be assembled in ISO Class 7 or 8 cleanrooms. The precise ejection system ensures parts are released cleanly without the need for secondary trimming, reducing contamination risks.
FAQ
Q:How about your quality control?
A:We have professional team to control mold quality, since we realize that quality control is the first priority to run business
Q:What's your lead time?
A:For most mold, 45 to 60 working days (not including Chinese official holidays) after deposit received and mold drawings approved
Q:How long can i get the sample?
A:Depends on your specific items,within 3-7 days is required generally.
Q:What information do you need to provide a mold quote?
A:3D part file (STEP/IGS), 2D drawing with tolerances, material type, estimated annual volume, and injection machine specifications (tonnage, tie-bar spacing).
