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ISO 13485 Compliant Surgical PPE Plastic Component Supplier Custom Medical Face Shield Visor Bottom Frame Injection Mold
- Description
- Specifications
- Applications
- Advantages
- Recommended Products
Description
Our custom-engineered injection mold is specifically designed for high-precision manufacturing of the bottom structural frame (or lower chin-guard reinforcement) of medical face shields and surgical helmet systems (PAPR). Optimized for medical-grade ABS and PC/ABS resins, this tooling delivers the ultra-tight tolerances, flawless cosmetic surfaces, and cleanroom compatibility required by the global medical device industry.
Whether you are producing reusable clinical PPE or premium surgical hood components, our mold ensures high-efficiency mass production with a focus on absolute part consistency, zero-flash safety, and rapid cycle times.
Specifications
| Product Name | ISO 13485 Compliant Surgical PPE Plastic Component Supplier Custom Medical Face Shield Visor Bottom Frame Injection Mold |
| Model Number | 25224 |
| Mould Base | LKM |
| Mould Material | H13 HRC48-52 |
| Mold Precision | +/-0.01mm |
| Mould Life | 1 million shots |
| Mould Cavity | Single cavity |
| Runner System | cold/hot runner |
| Equipment | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine from 50-818T available. |
| Plastic Material | ABS |
| Metal Material | Heat treatment steel |
| Surface Treatment | Polishing |
| Pls Provide | 2D/3D drawing, samples |
| Quality System |
ISO 9001: 2015 ISO 13485 |
Applications
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Surgical Helmet Systems (PAPR): The bottom rigid support frame for positive-pressure hoods used by orthopedic surgeons and clinical staff in high-risk operating rooms.
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Reusable Medical Face Shields: The durable lower reinforcement rim that keeps clear anti-fog plastic film tensioned, preventing the shield from warping or collapsing inward during patient care.
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Clinical Eye Protection Gear: Structural components for premium, ergonomic safety goggles and full-face protective visors used in dental practices and diagnostic laboratories.
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Emergency Response & Bio-Hazard Suits: The bottom interface frame for visors integrated into heavy-duty PPE suits used by first responders and infectious disease containment teams.
Advantages
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100% Cleanroom Compatible Design: The mold features hard-plated surfaces and specialized grease-free or enclosed guide mechanisms, making it fully ready for ISO Class 7 (Class 10,000) cleanroom molding without risk of particulate contamination.
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Elimination of Secondary Trimming: Thanks to advanced sub-gating or valve-gate hot runner systems, the part breaks cleanly from the runner automatically. This eliminates manual cutting, reducing labor costs and human error.
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Advanced Thermal Balancing for Fast Cycles: Optimized, CNC-milled cooling channels encircle the cavity and core perfectly. This draws heat away from medical ABS rapidly, shortening cycle times by up to 18% and maximizing daily part output.
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Ergonomic, Flash-Free Parting Lines: Medical headgear must be comfortable and safe to wear. Our ultra-precise mold alignment prevents parting line flash, ensuring the finished plastic frame has perfectly smooth edges that won't scratch the skin or snag surgical gowns.
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Perfect Snap-Fit Alignment: Medical visors often need to snap-assemble onto breathing tubes, fabric hoods, or disposable shields. Our high-precision machining guarantees the retention clips and interlocking grooves match the blueprint exactly, frame after frame.
